Micro Machining Services

Micro Machining Services

Professional Micromachining Services | Sub-micron Precision Parts Manufacturing Experts
16 Micromachining Experience Engineers Team
ISO9001 System Certification
72-Hour Delivery of Prototype Parts

Product Introduction

micro machining services factory

 

Why do you need professional micromachining?

 

When the feature size of the part is less than 0.5mm and the tolerance requirement is ±2μm, traditional CNC is close to the physical limit. We provide true micro machining services (Micro Machining Services), integrating ultra-precision machine tools, micro-tool technology and nano-level measurement solutions to overcome the manufacturing bottleneck of micro-scale components (Micro-Scale Components) such as micro medical implants and optical arrays.

 

Testing equipment

 

Technical breakthrough: Processing of titanium alloy neural electrode microhole arrays
Industry challenges:

Material: Medical grade Ti-6Al-4V ELI (hardness ≥ 36HRC)

Requirement: Processing 36 Ø0.03mm microholes on a Ø1.2mm cylindrical surface (depth-to-diameter ratio 15:1)

Pain points: Tool breakage rate > 40%, hole position accuracy ±10μm

Delivery results: Hole diameter tolerance ±0.8μm, position error ≤±2μm, yield rate increased from the industry average of 35% to 98%

 

micro machining services Quality Control Process

 

micro machining services Engineer Team

 

Core advantages of micro machining services

 

Micro feature processing Minimum aperture Ø8μm / Minimum slot width 15μm Generally > 50μm
Ultra-precision positioning Repeat positioning accuracy ±0.2μm Typical ±1μm
Biocompatibility guarantee Passed ISO 13485 micro-burr control certification
Key technologies of Micro Machining Services

 

micro machining services Application Areas

 

Micro machining service FAQ

 

Q: How to ensure that micro parts are burr-free?

1) Processing parameter optimization (nano-level feed rate control)
2) Plasma polishing (Ra from 0.3μm→0.05μm)
3) Supercritical CO₂ cleaning (removal of submicron residues)

Q: What is the minimum size of the part that can be processed?

Minimum workpiece size: 0.2mm × 0.2mm × 0.1mm
Typical case: 304 stainless steel micro spring for endoscope (wire diameter Ø0.02mm)

 

micro machining services Business Team

 

Our Team

 

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