5th Axis Machining Sevice
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5th Axis Machining Sevice

5th Axis Machining Sevice

High-precision complex parts processing | Multi-angle linkage cutting | Meet geometric tolerances
High-standard quality inspection: equipped with three-coordinate, microscope, height gauge and other precise testing equipment
Minimum order of 1 piece, support sample and small batch production

Product Introduction

We are a company specializing in the customization of precision CNC parts, providing professional five-axis linkage machining services (5th axis machining service), which is suitable for high-difficulty parts processing with complex structures, variable surfaces, and intersections of holes at multiple angles. Relying on Mazak's five-axis machining center and senior programming and manufacturing team, we can provide customers with high-precision and high-efficiency customized solutions.

 

5th axis machining sevice factory

 

Our 5th axis machining service is widely used in aerospace, robotics, medical equipment, automation equipment, precision fixtures and other fields. Compared with traditional three-axis or four-axis machining, five-axis linkage can greatly reduce the number of clamping times, improve part accuracy, surface quality and processing efficiency, and is particularly suitable for high-demand scenes of special-shaped complex parts, deep cavity oblique holes, and free-form surface parts.

 

Key attributes

 

CNC Machining or Not

Cnc Machining

Tolerance

±0.002~±0.02mm

Place of Origin

Fujian, China

Type

Broaching, Drilling, Etching /Chemical Machining, Laser...

Micro Machining or Not

Not Micro Machining

Model Number

LV-14

Brand Name

Heron-Alu

Product name

5th axis machining sevice

Material

Stainlesssteel/aluminum/PEEK/POM/PA

Certificate

IS09001

Manufacturer

Yes

Drawing Format

Pafigs,dwg,step,stp

Payment

TT,paypal/VISA

Surface treatment

anodizing/polishing/plating/painting

MOQ

1pc

Delivery Time

1-3days

Service

OEM ODM CNC Drilling Milling Turning Machining Service

 

Typical case

 

Processing difficulties and solutions for complex structures of robot joint housings

We once customized a joint drive housing for a robot customer. The part is made of aluminum alloy 7075, and the structural shape is a combination of multiple bevels + special-shaped cavities + deep holes. A total of 8 bevel holes and step structures at different angles need to be processed at one time, and the tolerance is controlled within ±0.015mm.

 

Challenges

 

Each hole position is at a non-orthogonal angle to the reference plane, and ordinary 3-axis equipment cannot process it at one time;

Some inner holes are as deep as 60mm, and the vertical hole deviation requirements are extremely high;

The processing area is close to the clamping point, and there is a risk of tool vibration and deformation.

 

Solution


Use a five-axis machining center to complete all surface machining in one clamping to avoid benchmark errors caused by changing equipment;

Introduce a five-axis linkage path optimization algorithm in the programming stage to ensure accurate transition of the tool entry and exit angles;

Use a customized long-edge integral tungsten steel milling cutter, combined with the strategy of "less cutting and fast cutting", to eliminate deep hole chatter marks;

After machining, use CMM three-coordinate full-size scanning to verify that the critical surface and hole position meet the standards 100%.

This is exactly the strength of our 5th axis machining service in solving difficult parts problems.

 

Applicable scenarios and part types

 

Aerospace complex components, such as turbines, brackets, and shells

Medical implants, orthopedic guides

Special-shaped connection structures of high-end automation equipment

Robot joints, lightweight moving parts

Mold inserts, precision fixture parts

Military/scientific research special experimental parts

 

Why choose our 5th Axis Machining Service?

 

Experienced five-axis programming and on-site machining team

 

5th axis machining sevice Engineer Team

 

Mature process control experience, can cope with deep cavities, inclined holes, complex curved surface structures

Supports processing of multiple materials (aluminum alloy, titanium alloy, stainless steel, plastic, etc.)

Continuously serving global customers, high export ratio, good at communication and technical collaboration

 

5th axis machining sevice Quality Control Process

 

Welcome to send drawings, get process suggestions and free quotes


Whether you are developing high-end precision equipment or facing the challenge of machining difficult structural parts, we can customize solutions for you through professional 5th axis machining service. Upload your drawings now, we will provide you with process suggestions and accurate quotes within 12 hours to help you quickly promote project progress.

 

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