Aluminum CNC Prototype
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Aluminum CNC Prototype

Aluminum CNC Prototype

High precision | Fast delivery | Rapid verification of complex structures
Processing accuracy up to ±0.005mm, surface roughness Ra 0.4–1.6
Equipped with three-coordinate CMM, height gauge, optical detector, and test report

Product Introduction

We are a manufacturing company focusing on precision CNC processing, providing professional aluminum CNC prototype processing (aluminum CNC prototype) services to global customers. With three-axis and five-axis machining centers and high-speed drilling and tapping centers, we can quickly and efficiently turn your creative designs into physical samples to help R&D verification and iteration.

 

aluminum cnc prototype factory

 

Our aluminum CNC prototype service is widely used in industries such as robots, medical devices, automation equipment, aviation parts, and new energy vehicle accessories, supporting special requirements such as complex structures, multiple slots and holes, thin walls, and tiny details. 1 piece minimum order, delivery time is as fast as 48 hours!

 

aluminum cnc prototype Engineer Team

 

Processing case: Deformation control of extremely thin-walled aluminum shells

 

We processed an aluminum alloy probe shell for an optoelectronic company with the following requirements:

Material: 6061-T6

Size: Φ85mm × Height 45mm

Features: The inner cavity of the shell is a thin-walled structure, only 1.2mm thick, containing threads and support ribs

Surface treatment: anodized black, surface Ra≤0.8

The overall concentricity of the part is required to be <0.015mm, and the appearance is free of deformation and indentation

Processing difficulties:
Thin walls are easy to deform, and uneven force or clamping during processing will cause deformation;

Slight structural changes may occur before and after anodizing due to stress release;

The wall contains threads and support ribs, and the space is small, which is inconvenient for processing and measurement;

 

Our solution


Use a five-axis machining center with a special light-pressure elastic clamp to ensure clamping while avoiding crushing;

Adopt a staged processing process (rough processing → natural aging → fine processing) to control the release of internal stress;

Use micro-diameter taps and internal cooling cutting fluid on the threaded part to prevent chip blockage and flattening;

After anodizing, perform a secondary slight grinding + CMM inspection to ensure dimensional consistency.

Finally, the aluminum CNC prototype successfully passed the customer's precision assembly test, with a yield rate of 100% and a delivery cycle of only 7 days.

Applicable scenarios (Aluminum CNC Prototype)
Product structure verification and appearance review
Prototype proofing, functional test samples

Exhibition display samples

Small batch verification before rapid bridge mold

First piece confirmation processing of complex structures

 

aluminum cnc prototype Quality Control Process

 

FAQ

 

Q: Do you only support aluminum alloy prototypes? Can other materials be processed?

A: We not only provide aluminum CNC prototype services, but also support stainless steel, copper, titanium alloy, POM, PEEK and other metal and engineering plastic sample processing.

Q: What is your minimum order quantity? What are the requirements for the drawing format?

A: We support 1 piece minimum order. Support common 3D drawing formats, such as STEP, IGS, STL, DWG, PDF, etc. If there is only a sketch, we can also assist in modeling.

Q: Can you do appearance treatments such as anodizing and silk screen printing?

A: Of course. We provide a variety of post-processing services such as black/silver/red anodizing, brushing, sandblasting, electroplating, laser marking, silk screen printing, etc., and can provide packaging services with high appearance requirements.

 

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